Mercury Marine Outboard Motors

Mercury Marine 75-250hp 1998-2009 Outboard Motor Service Repair Shop Manual

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General Interest

Product Description

Mercury/Mariner 75 - 250 HP (2 Stroke) Outboard Motors 1998-2009.

This specific marine engine manual is for the Mercury/Mariner 75 - 250 HP 2-stroke outboard motors spanning 1998-2002. You can see the specific horsepower models covered listed below. This manual is 632 pages.

Clymer marine repair manuals are the number one source for marine engine repair and service information. Each marine manual is written specifically for the do-it-yourselfer as well as the experienced mechanic. Owning a Clymer marine repair manual is an inexpensive way to keep your boat engine running properly.

Each marine manual provides step-by-step instructions based on the complete disassembly of the engine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.

Clymer marine repair manuals are the most user-friendly repair manuals available today. Each manual includes:

  • Handy thumb-tabs that put the chapter you need right at your fingertips.
  • Detailed sub steps that expand on repair procedure information.
  • Notes, cautions and warnings throughout each chapter that pinpoint critical information.
  • Numbered instructions that guide you through every repair procedure step by step.
  • Bold figure numbers that help you quickly match illustrations with instructions.
  • Detailed illustrations, drawings and photos that guide you through every procedure.
  • Enlarged insets that help you identify and examine parts in higher detail.
  • Numbered table of contents that’s easy to use so you can find the information you need fast.
  • Detailed wiring diagrams (color on select titles) for ease of use in troubleshooting and electrical service procedures.

    Written and edited by industry experts, every marine manual provides reliable step-by-step technical information in a wide variety of industries. If you are involved in the repair and service of marine engines a Clymer marine manual is an essential tool that you should be using.

This easy to use manual can save you money in maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job. Inside you'll find:

Quick Reference Data

Frequently used specifications on specially marked pages

General Information

Manual organization, lubricant types, corrosion prevention, propeller theory and design

Tools & Techniques

Common tools, test equipment, shop safety and mechanics' tips


Easy to follow text and charts guide you from symptoms to solutions

Lubrication, Maintenance and Tune-Up

All the tasks required for safety and top performance

Synchronization and Linkage Adjustments

Fuel and ignition system synchronization and adjustments to ensure top performance

Fuel System

Complete overhaul procedures for fuel pumps and carburetors. Complete service procedures for reed valves, bleed systems and enrichment systems

Electrical Systems

Testing and replacement procedures for starting, charging and ignition systems

Power Head

Complete powerhead overhaul procedures for all models


Complete drive train overhaul and adjustment procedures 

Jet Drive 

Complete jet drive overhaul and adjustment procedures 

Trim and Tilt Systems

Electrical & hydraulic system service and parts replacement

Midsection and Tiller Control

Replacement and repair instructions for midsection components

Oil Injection

Maintenance, adjustment, troubleshooting and parts replacement

Remote Controls

Maintenance and adjustment of factory control boxes including shift and throttle cables


Reference and cross-reference to all major sections of this manual

Wiring Diagrams

Complete schematics for all models

65 JET 115 HP (4 Cyl.) 150 HP (Carburetor Equipped) 175 HP (EFI) 225 HP (EFI)
75 HP 115 HP Optimax (V-6) 150 HP (EFI) 175 HP Optimax 225 HP Optimax
80 JET 125 JET 150 XR6 200 HP (Carburetor Equipped) 250 HP (EFI)
90 JET 135 HP 150 MAG III 200 HP (EFI)
100 HP 135 HP Optimax 150 HP Optimax 200 HP Optimax
105 JET 140 JET 175 HP (Carburetor Equipped) 225 HP (Carburetor Equipped)

Doug Russell Marine was founded in 1956 and is located west of Boston in Worcester, Massachusetts

Under the same ownership for over 50 years, we have continued to provide the finest products and service in the industry.

Doug Russell Marine maintains one of the most extensive parts department in the world with more than 100,000 parts, and over 1,000 sterndrives and engines in stock! With such names as Mercruiser, Volvo, OMC Johnson/Evinrude, Sea Doo, and Yamaha we have come to be known around the globe for sterndrive and engine repower. We are also pleased to offer Sea Doo Personal Watercraft, Angler Fishing Boats, EZ Loader and Venture Trailers. Backed by these brand names and our 58 years experience we continue to offer the best brands in the business.

Over the years we have acquired the knowledge, experience and inventory second to none. Our profound buying power gives us the ability to offer the best prices in the industry. Nobody comes close. Our factory trained technicians and dedicated sales staff are passionate about their work. We pride ourselves in taking the time to work with each individual, to ensure you are properly matched within your budget and technical needs. Not only will you get the best possible price, but you will also have exceptional service & consultation before, during and after the sale.


  • 3 time World's Largest Mercury/Mercruiser dealer
  • 6 time World's Largest Larson Boat dealer
  • 2 time World's Largest EZ Loader Trailer dealer
  • 2 time World's Largest Silverline Boat dealer


Monday 8:00am-5:00PM EST
Tuesday 8:00am-5:00PM EST
Wednesday 8:00am-5:00PM EST
Thursday 8:00am-5:00PM EST
Friday 8:00am-5:00PM EST
Saturday 8:00am-3:00PM EST
Sunday Closed

Location & Contact Info

1 SW Cutoff (Route 20)
Worcester, MA 01604
Tel. 508-791-4917

Shipping Methods
For most orders, we ship using UPS and USPS. Common Carrier transportation may be required for shipments which are oversized, overweight, or need some type of special handling. 
IMPORTANT NOTE: Orders over $100 require signature at delivery.

Delivery Time
Although we strive to ship orders the same day the are received, Please allow 1-2 business days for your order to ship (excluding weekends).

Typical transit times per carrier:

USPS Media Mail: 2-8 business days
USPS Standard Post: 2-8 business days
USPS First Class Mail: 2-3 business days
USPS Priority Mail: 1-3 business days

UPS Ground: 1-6 business days within the contiguous United States

What am I responsible for upon delivery?
Examine your order upon delivery to ensure that there are no visible signs of damaged, missing or incorrect pieces. In the event that there are missing, damaged or incorrect packages, please contact our customer service department at 508-791-4917 within 24 hours of your delivery. A signed delivery receipt, without notations of missing, damaged or incorrect item(s) represents your acceptance of the complete order in perfect condition. For any other problem with your order, please refer to our return policy.

What if I want expedited delivery? 
Orders received before 12:00pm EST may be eligible for expedited shipping for and additional fee. Please contact our customer service department at 508-791-4917 to check eligibility.

If you have specific shipping concerns please call us at 508-791-4917.


Payments: Doug Russell Marine accepts payments via Paypal, Mastercard, Visa, American Express, Discover, check, and bank wire transfer. Please contact us at 508-791-4917 to make a payment by phone.
  • To pay for multiple auctions, successfully win all auctions you wish to purchase. Before making a payment, we will combine all items to one transaction and you can pay once for your entire order.

  • Sales Tax: We are required by state law to collect 6.25% for shipments to Massachusetts.

  • Please review our detailed policies on shipping and fixing any issues before purchasing the item. If you have any questions, please call us at 508-791-4917

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Copyright © 1998-2018 Doug Russell, Inc. All rights reserved.
Copyright © 1998-2018 Doug Russell, Inc. All rights reserved.

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